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Intercaps Filling Systems Ltd would like to present an entry level complete bottling system for bottle conditioned beers
Intercaps Filling Systems Ltd would like to present an entry level complete bottling system for bottle conditioned beers.
We are very excited by the response to this new entry level system that allows microbreweries to fill in a semi-automatic way bottle conditioned beer at an incredibly low budget.
See it working at the youtube link by clicking HERE
The complete filling system consist of :
- A Semi automatic bottle rinser with 4 positions
- A Semi automatic bottle gravity filler with 4 filling valves
- A Semi automatic crown corker
- A Semi automatic labeller front and back labels
If you want to find just how incredibly inexpensive this complete bottling line is, please contact
Marco Solferini at +44 131 3353335
or e-mail him at sales@intercaps.com
We would like to present an exclusive offer for a brand new labelling machine made ready as an Exhibition unit available ex stock , with one customised format of bottles included in the price.
We would like to present an exclusive offer for a brand new labelling machine 
Model: ACFR-CO-G800-T12-Sa02.M25.MF1.
The labeller consists of:
- 12 heads rotary labeller
- 2 self-adhesive stations for front and back label application and 1 cold glue tax strip label applicator (L-shape or I-shape on cap)
- Output of this machine is 6,000 bph
- Equipped in mechanical camme which is suitable for orientation of the bottles with bottom notch. This feature is perfect for spirit label applications that require tax strips on the cap.
The Model: ACFR-CO-G800-T12-Sa02.M25.MF1. , comes also complete with 1 set of bottle handling parts and 1 set of label handling parts.
The price for this labeller as described is Euro 85,000 ex works Italy. Prompt delivery, available for inspection near Milan.
For this and any other enquiry please contact our
Sales Manager Mr Marco Solferini
on sales@intercaps.com or please call on +44(01)131 335 3335 or
+1 415 835 9490 (USA) or Italy +39 035 619 0213.
A brand new Keber (Kosme group) carton forming , bottle inserter and carton closing complete packaging unit for sale
This is a unique opportunity of acquiring a brand new complete end of line kit at a fire sale price. 
The kit was bought by one of our clients to do a market test for Japan that fizzed out after the first three containers.
The unit has not been used since, therefore while it has been manufactured in 2006 it is brand new. (see below photos for details)
The unit consists of:
KEBER Mechanically operated carton erector (American type ) model form pack capable of 35 cycles per minute suitable for erecting “American” type cartons, with lower flap closure using HOT MELT glue.
TECHNICAL DATA:
- Machine made from welded, painted steel tubes.
- Mitezza adjustable feet.
- Hand wheels with gauges to identify the position.
- Pneumatic cylinder controlled griper movement for picking cartons.
- Suction head with four or more suction elements.
- Vacuum pump with a throughput of about 3.5 kg suction for each suction cup.
- Automatic carton squaring device using motorized chains.
- Bottom flap folding device using two pneumatic cylinders.
- Standard carton magazine 800 mm for an operative load of about 80 cartons.
- Electric system located in a single painted steel electric panel.
- Control panel with PLC for programming and star/stop buttons.
- Protective safety guards.
KEBER Bottle packer as described below is tooled up with a 3 x 12 bottle inserter maximum diameter of bottles 90 mm. Electronic two-axes automatic machine, suitable for packaging containers from a bottling line in cartons or cases.
TECHNICAL DATA:
- Machine made from welded, painted steel tubes.
- Carton/case conveyor powered by gear motor.
- Timing device with case/carton stop on conveyor belt.
- Bottle gripper head including safeties for any jams.
- Pneumatic, self-centring bottle grippers with telescoping leg.
- Height adjustable carton centerer for carton format changeover.
- Electric system located in a single painted steel electric panel.
- Total protection safety guards according to EC regulations
- Machine equipped for processing one diameter container and one carton format.
SIAT Carton sealer with top hot glue sealing unit 
Semi-automatic carton sealer – automatic adjustment on different box sizes
Side motorized driving belts bottom (2 x 75 mm wide each)
Driving Belts speed 20 mt./min. 2 Motors 0,18 HP
Top & Bottom taping heads K12 – 75 mm width.
Safety protection doors connected to electro-pneumatic disconnection switch
We are so happy with its state we are offering the complete unit consisting of the three machines exc. works our Italian factory fully revisioned including
6 months warranty at the rock bottom price of € 80,000.
Offers for individual units separately supplied will be considered. Prompt delivery, available for inspection near Milan.
For any enquiry on this project please contact our Sales Manager Mr Marco Solferini
on sales@intercaps.com or please call on +44(01)131 335 3335 or
+1 415 835 9490 (USA) or Italy +39 035 619 0213 (Italy)
Staneyhill Brewery of Shetlands orders an Automatic Isobaric Miniblock Mod 5 5 1 for beer
Cuamoc S.A. of Reawick in the Shetland Island, a local artisan brewery producing high quality beers for the local and export markets, has ordered a brand new Automatic Isobaric Miniblock Mod. 5.5.1 for beer for their artisanal brewery.
The machine, supplied by Intercaps Filling Systems S.p.A of Telgate Bergamo, was chosen for its compact dimensions and superior specifications as well as been offered at a very competitive price. The installation is planned to take place in the first quarter of 2013 when the new filler will be in production.
The main features of the 5-5-1 Miniblock for beer are: 
- Linear rinser-equipped with 5 pneumatic pincers. With use of a pneumatic pincer device, the bottles are grabbed from the conveyor line and inverted over the injection nozzles. The bottles are then rinsed with water and re-positioned on the conveyor line.
Isobaric Filling Turret with 5 Filling valves. The bottles are positioned under
the filling valves by a star-wheel.
The filling process phases are as follows:
- Air pre-evacuation from the bottles through vacuum pump (double pre-evacuation for the beer available)
- Balancing of the bottle pressure through gas inert injection
- Isobaric filling
- Pressure release
The automatic crown cork turret is equipped with a vibration hopper and stainless steel chute.
The MINIBLOCK 5.5.1 is also suitable also for natural cork and aluminium screw caps application if required.
MINIBLOCK has been designed in a certain way so one operator can load the bottles on the same side of the machine through a bottle infeed/outfeed platform. Dimensions of MINIBLOCK: 1500X1200X2000mm.
Please visit our YouTube channel for a video of the miniblock in operation CLICK HERE
For any enquiry on this project please contact our Sales Manager
Mr Marco Solferini on sales@intercaps.com or please call on +44(01)131 335 3335 (UK).
Or +1 415 835 9490 (USA) or +39 035 619 0213 (Italy)
Conpart Ltd and Intercaps Filling Systems Ltd open up a joint sales office in San Francisco Bay
We are delighted to announce that our company, in association with our Labeling machines partners Conpart Ltd. have opened up for business in the San Francisco Bay area on the West Coast of the USA.
Our technical sales team, lead by Giovanni Solferini, will be operating initially out of our office in
1750 Montgomery Street FL 1 San Francisco, CA 94111 E-Mail: sales@intercaps.com Tel.: +1 415 835 9490
While our full range of bottling equipment will be on offer, the main emphasis of the new USA operations will be to introduce on the North American market the successful range of bottle and jars labelling equipment produced by our partners Conpart srl of Canelli Italy. Aimed at the high speed lines of wines, spirits and fast moving goods.
The labeling range of Conpart is specifically aimed to solve the most difficult technical issues of packaging demanding bottles like spirits, where a high number of labels are required to be applied precisely ( we offer tolerances of plus of minus 1 mm), in recessed bottles, with electronic orientation and camera systems and at high speeds.
For full details of the Conpart range of labelers please go to (click on Conpart logo) 
A fitting example of such type of packaging can be find in the high end Scotch Whisky production lines serving the demanding Far Eastern markets.
Photo1. MIXI labeller general view
We supply of a highly flexible and high productivity unit capable of meeting the most varied requirements of bottles and labels, typical requirements of a successful contract bottler.
The MIXI labeller was chosen by Broxburn Bottlers of Scotland for its specifications, as it is modular, (that is every single labelling station is mounted on wheels and can be removed from the labeller and substituted with a different one if required) accommodates 16 heads, 6 labelling stations, of which 3 cold glue and 3 self-adhesive, has a position for the application of ink jet coding on the labels, and has an electronic orientation cam to orient the bottles. a visual camera system can be added to orient the bottles visually if required , while in this solution the orientation is done only electronically with a Hybrid system using mechanical orienting references on the bottles.
Photo2. Detail of docking system for modular labelling station.
The bottles can be oriented in a variety of means, that is with bottom and side orientation and with crest orientation in the future, if required. The MIXI is equipped with an innovative fail safe anti-jamming device for the bottom orientation plates.
A quick change over modular system of the plates centring and orientation has been developed specifically to meet Broxburn Bottlers requirements. more more details to go the link CLICK HERE
The second MIXI labeller is planned to come into service at Broxburn on line No.2 with the new year.
Photo 3. View of stand-alone removable modular labelling unit
For any enquiry on this project please contact our Sales Manager Mr Marco Solferini
on sales@intercaps.com or please call on +44(01)131 335 3335 or +1 415 835 9490 (USA)
Cairngorm Brewery installs a Semi- Automatic C.I.P (Clean in Place) system for microbreweries and other small users
Cairngorm Brewery have recently taken delivery of a brand new Semi-Automatic Clean in Place (C.I.P) System for microbreweries capable of 150 litres. The system can be adapted to various operating requirements and designed to enable the cleaning end sterilisation of tanks, piping end equipment without disassembly any parts or components.
The System is also available in Fully Automatic Version 
This assures the following advantages:
- Cleaning of not easily accessible parts.
- No removal of the plant’s components is necessary and therefore eliminates risk of contact with any chemical solution.
- The risk of product contamination is practically eliminated as there is no need to disassemble any components of the plant.
- The whole process of sterilisation is effortless, operator friendly and easily repeated.
- The recovery of the chemical solutions minimises the consumption of water and the cost reduction in terms of purchase of chemicals and discharge taxes is considerable.
Other characteristics:
- Construction in stainless steel AISI 304 (AISI 316 available upon request)
- The tanks can be built in the following sizes: 150-250-500-1000 litres each
- Standard systems produced with 3 tanks, centrifugal pumps for the sending and recovery of the following solutions:-caustic,-phosphoric acid-,water/sterilising. Alternatively on request it can be produced as 1, 2, 3& 4 tanks versions.
- Caustic soda tank supplied with insulation and electric double coil heating
Additionally the C.I.P can be:
- Manual where the cleaning process is managed completely by the operator
- Semi-automatic , where selection of the cleaning cycle is manual with automatic time management of treatment
- Automatic: with automatic management (through PLC) of the CIP process.
Please feel free to contact our Sales Manager, Mr Marco Solferini for any machinery requirements you may have at
Tel.: 
+44 (0) 131 335 3335
Fax: +44 (0) 131 335 0415
Or +39 035 619 0213 (Italy)
or sending an e-mail to sales@intercaps.com
Come and meet us in Munich at Drinktec Exhibition in 2013, 16-20 September in Hall B5 on Stand 119
IC Filling Systems will be exhibiting at Drinktec a new range of technical solutions for high speed labelling with electronic camme MIXI labelling machines capable of accommodating up to 6 modular labelling stations, all interchangeable, with or without vision camera system.
The New Electronic Labeller can mix self-adhesive and wet glue stations as well as installing L shaped Duty Stamps and ink jet coding.
We will also exhibit a complete range of filling and carbonating solutions for microbreweries, including the super compact 5-5-1 rinser –filler capper miniblock capable of 500 bph.
Electronic Labelling at high speed of high value bottles for spirits
Electronic camme labelling systems combined with servomotors instead of mechanical camme and artificial vision is a last generation of label application systems confirming characterizing the presence of IC Filling Systems on the market of complex packaging for high value spirits.
DGVision is the indispensable system for any sector where the precision of orientation is essential to reach good results at high speed from and above 13,000 per hour.
To see video click HERE.
With the use of cameras the artificial vision system allows discriminating elements the old photocells orientation system could never have considered.
New possibilities open new scenarios and further packaging possibilities with centring margins of one tenth of millimetre.
DGVision opens a new frontier of opportunities in the labelling of complex bottles
Labelling machine with artificial vision, by digital camera, for orientation of containers and labels.
Rotary turret with electronic cam and rotation of the holding cups by means of servo motors with encoder feedback.
Rapid and simple control software allowing easy modifications of the web path and the profile of the cam.
Touch screen control board with rapid and user friendly controls for the change bottle and label format.
Machine suitable for customers with a wide variety of formats.
Sectors of application : wine, beverages, spirits and detergents. Our partners include
For everybody in the drink preparation business, Drinktec trade fair is the top meeting place for the entire sector: for companies large and small, regional and global.
It is the world’s leading trade fair for ground breaking innovations, world premieres and new thinking in drinks.
Come and meet us there! We will be at stand No 119 in Hall B5.
Please feel free to contact our Sales Manager, Mr Marco Solferini for any machinery requirements you may have at
Tel.: +44 (0) 131 335 3335
Fax: +44 (0) 131 335 0415
Or +39 035 619 0213 (Italy)
or sending an e-mail to sales@intercaps.com
IC Filling Systems Ltd after PPMA Show 2012 at the NEC Birmingham
ICFS has just taken part in the PPMA show at the NEC Birmingham , that has proven very successful with over 70 visitors to the stand and a lot of interest in various equipment on show. A range of new projects tend to show the market is moving again to invest in updating the current production lines after a period of retrenchment. The presence of ICFS has been a focus for a number of visitors specially small and medium size and many looking for Arol capping machines distributed by IC Filling Systems in UK.
Please feel free to contact our Sales Manager, Mr Marco Solferini for any machinery requirements you may have at
Tel.: +44 (0) 131 335 3335
Fax: +44 (0) 131 335 0415
Or +39 035 619 0213 (Italy)
or sending an e-mail to sales@intercaps.com
Come and visit our stand No 1.25 at Pack Plus South in Hyderabad 6-9 July India Come and visit our stand No 1.25 at Pack Plus South in Hyderabad 6-9 July India Come and visit our stand No 1.25 at Pack Plus South in Hyderabad 6-9 July India Come and visit our stand No 1.25 at Pack Plus South in Hyderabad 6-9 July India
I have pleasure in announcing that Intercaps Filling Systems Ltd are about to make first appearance at the international Trade Show of Pack Plus South in Hyderabad India from the 6 to the 9 July 2012
IC Filling Systems will be presenting their range of filling equipment and complete bottling lines to the Indian market, with special focus on the new integrated range of services in the kitchen preparation and hot filling of sauces like curries, chutneys and other food preparations destined both for the domestic and the export markets.
For the sauces destined for the export markets the high productivity achieved by the IC filling Systems equipment allows our clients to meet the demanding cost and quality production targets that are indispensable for exporting finished products to International buyers.
IC Filling Systems as system integrators who provide complete bottling lines, have gained a comprehensive experience also in many worldwide projects in Africa, Far East and Russia installing:
• Kitchen preparation (steam heated cooking pots, trolleys, homogenisers, pumps, heat exchangers )
• Turn–Key Complete Bottling Lines For Food including hot filling weight filling
• Complete Bottling Lines For Glass & PET
• Food and Sauces, Soft Drinks, Spirits
• Doypack Form, Fill & Seal Machines
• Bottle Conveyors Systems
• Labelling Machines
Introducing our Complete Range of Filling Equipment for productions up to 24,000 bottles per hour
IC Fillng Systems srl in Telgate Italy offers a complete range of filling equipment suitable for a variety of applications and products and we will assist you in choosing the correct technology most adapt to your product:
• piston filling machines for bench top us suitable for jams , honey, syrups, mayonnaise tomato ketchup, sauces etc
• fully automatic isobaric (counterpressure) rotary fillers for beer, soft drinks, wines and other carbonated products
• hot filling of sauces and other products requiring sterilisation prior to filling
• 19 litres (5 US gallons) water filling machines for water fountains
• volumetric filling for oil
• weight filling for oil, creams, waxes and other products where high weighting precision is essential
• gravity filling machines, also vacuum assisted , suitable for spirits and non carbonated products.
• bag in box (both flow meter and aseptic) filling machines
• ultra clean filling machines for yogurts and Pharmaceutical syrups
• flexible pouches and doypacks filling machines
• delivery and installation of complete turn key projects
• all sizes from manual desk top for laboratory productions up to 24,000 bph
We specialise in small to medium systems and will work with you to make sure you choose the most suitable technical solution for your specific requirements.You can go here.
You can go (click) here and (click) here to see our videos and the complete range of Automatic and Manual filling equipment we offer.
We also offer a variety of manual fillers for wine, milk, oil, and vinegar.
Marco Solferini our Sales Manager, would be more than happy to discuss any requirements you may have, please do not hesitate to contact him on his mobile: 0044 7775696976 or office number 0044 (0) 131 335 3335.
Kamila Hince
Marketing Assistant
Intercaps Filling Systems ltd.
20 Lochend Road
Newbridge
EH28 8SY Scotland
Tel: +44 (0) 131 335 3335
Fax: +44 (0) 131 335 0415
Mobile: +44 (0) 7768 083818
www.icfillingsystems.com