Barefoot Brewery of Singapore , producers of leading Brands of Beer, has installed a brand
new Automatic Isobaric Microblock Rinser-Filler-Capper 5.5.1 for beer for their brewery.
The Microblock machine, supplied by Intercaps Filling Systems S.r.l. of Telgate Italy, was chosen for its compact dimensions and
superior specifications as as well as been offered at a very competitive price. The installation was completed at the end of 2013.
New features have been added to the 5-5-1 Microblock for beer :
- Linear rinser-equipped with 5 pneumatic pincers.
- By means of a pneumatic pincer device, the bottles are picked up from the conveyor line and inverted over the injection nozzles. The bottles are then rinsed with water and re-positioned on the conveyor line which transfers them to the filling unit.
Isobaric Filling Turret with 5 Filling valves. The bottles are positioned under the filling valves by a star-wheel.
The filling process phases are as follows:
- Air pre-evacuation twice from the bottles through vacuum pump (double pre-evacution for the beer is required to eliminate all Oxygen residues in the bottle prior to filling it with beer professionally) and flushing with CO2 .
- Balancing of the bottle pressure through gas inert injection
- Isobaric filling
- Pressure release
- The filler tank has been fitted with a custom designed jacketed cooling device to allow the bottling in perfect conditions of very small batches of beer as requested by the client.
- The new model is available in two variants :
a. with manual loading and unloading of bottles. The same operator can load the empties and unload the full bottles on the same side of the machine through a bottle infeed/outfeed platform (see photo)
b. with automatic loading and unloading of bottles ( See photos)
The automatic crown cork turret is equipped with a vibration hopper and stainless steel chute. The Microblock 5.5.1 is also suitable for natural cork and aluminium screw caps application if required.
Dimensions of the Microblock : 1500 X1200 X2000mm.
Please visit our youtube site click HERE for a video of the Microblock in operation.
We’ll be presenting the Microblock also at Beer X- Festival of Beer in Sheffield from 12th to 15th March 2014.
For any enquiry on this project please contact our Sales Manager
Mr Marco Solferini on firstname.lastname@example.org or please call
on +44(01)131 335 3335. or +1 415 835 9490 (USA)
We invite all brewers to our booth no. 630 at Denver Colorado at the Craft brewers’ exhibition that will take place from 8-14 April 2014. We will be presenting the 5-5-1 complete miniblock filler for microbrewers
For more information on the craft brewers exhibition please click HERE
Spare capping heads for all makes of capping machines sales and service Arol Zalkin Bertolaso Capvit MBF capping heads
The wine trade (both normal and alcohol free) are increasing adopting the new high quality screw on metal closures to seal and decorate their bottles.
This tendency required UNTIL NOW completely new capping machines as the transformation of existing capping turrets was prohibitively expensive and involved the dismantling of the capping turret, the change of the camme and change of all capping heads.
This involved high expenses and substantial down time of the bottling line. Now Intercaps Filling Systems presents the EXTREME patented capping heads for wine metal and plastic closures capable of carrying out both screw on and roll on operations in one go on existing capping machines, without having to change the camme.
You just order the capping heads from us and voila’!
You are able to apply all the following caps:
þ WAK Guala (photo)
click HERE to see video
þ vinistar HERTI
þ STELVIN LUX ALPLAST
þ STELVIN LUX PECHINEY (photo)
We can also apply our EXTREME capping heads to existing single head roll on machine.
IC Filling Systems Ltd offer also full range of spare parts for capping heads and service intervention for all makes of capping machines mainly Arol, Zalkin , Bertolaso NBF and Capvit.
Marco Solferini, our Sales Manager would be more than happy to discuss any capping requirments you may have; please do not hesitate to contact him on his mobile: 0044 7775696976 or email him at email@example.com
Visit us at SIMEI Milan from 12 to 16 November stand P23 R24 Hall 15 to see our new range of labelling machines
After the great success of visitors that we had at Drinktec in Munich last September, we would like to invite you to visit us at SIMEI where we will be presenting, jointly with Conpart Spa, a new range of innovative labelling machines .
Conpart Spa and Intercaps Filling Systems Ltd have developed a new range of electronic camme labelling machines designed for flexibility and modularity.
All stations can be modular and interchangeable and this formula has proved successful in the contract packing of scotch whisky bottles where marketing requirements are increasingly sophisticated to meet the demand from the Far East.
We are also introducing as standard the remote assistance via internet on all our new lines including a user friendly interface which is a version of TeamViewer by Microsoft and we install also 2 video cameras to assist in the diagnostic and verification of actual performance of the machine.
We would like to talk to you during this show and you can contact our sales director Mr Marco Solferini and arrange the meeting calling him at Tel: +44 131 3353335 mobile +44777569976 Email: firstname.lastname@example.org www.icfillingsystems.com.
We will present at Drinktec two new concepts for small and medium speed users
Electronic Camme Labelling machine with Modular interchangeable units (diametre 600 mm turret) , remote internet online assistance with Teamviewer and Webcams, full non-stop operation, up to 6 labels application on the same bottle.
Originally supplied to Russian Standard Vodka, two twin units with totally interchangeable parts have been recently installed at Broxburn Bottlers Ltd Edinburgh the leading Contract co-packer of the Scotch Industry.
IC Filling Systems will introduce the electronic camme orientation labelling machine for low speed users in collaboration with Conpart Spa our labelling partners.
Doypack form fill and seal machine for soft drinks, juices and other liquid and solid products.
We will be presenting a new modular concept of linear doypack filling machine suitable for small and large users.
The innovative feature of the system presented at Drinktec will be the possibility of adding the doypack forming module at a later stage, after the installation of the fill and seal unit.
Other features available are spout insertion, corner zip re-sealable unit, Eurohole, low vacuum packing, nitrogen injection module.
IC Filling Systems will introduce the doypack form fill and seal machine in collaboration with Robino & Galandrino Spa TS Division our doypack partners.
to arrange an appointment at Drinktec please contact
Marco Solferini Sales Director
Tel: +44 131 3353335 mobile +44777569976
IC Filling Systems Ltd are in Hall B5 and Stand 119 at the Drinktec Fair Munich Messe
Wessex Water Services Ltd., the public utilities water company in South West England, has taken delivery on the 25th of July of a complete PET bottling line for still water in 2 litres and 500 ml PET bottles produced by Intercaps Filling Systems Srl. This line has an output speed of up to 8,000bph x 2ltr.
Overcoming a challenging small area available (the complete line footprint is only 15 x 34 metres). The line reaches nevertheless very high efficiency levels of 90% of nominal speed at the end of the line. (click here to see the layout).
The bottling line consists of :
- Bottle loader and unscrambler (to see video click HERE )
- 32-32-8 monoblock rinser-filler-capper with HEPA filter predisposed for sportscaps. (to see video click HERE)
- Manual 2 tanks CIP unit (please see the picture on the right).
- Bottle dryer with bottle rotation device (to see video click HERE)
- Domino A120 ink jet coder
- 8 heads full wrap around hot melt labeller with Nordson glue injector (to see video click HERE)
- Bottle shrink wrapper at 30 ppm Film only ( to see video click HERE)
- Palletiser unit with interlayer inserter (to see video click HERE)
- Automatic Pallet stretch wrapper (to see video click HERE)
The line was delivered precisely on the date contracted and installed and handed over to the operating company in one month, precisely on the 25th July 2013, by the engineering team of ICFS srl headed by Mr Emiro Russo.
For any enquiry on this project, please contact our Sales Manager Mr Marco Solferini on email@example.com or please call on +44(0)131 335 3335. or +1 415 835 9490 (USA)
Intercaps Filling Systems Ltd is involved in the field of beverages preparation and treatment with a wide range of equipment including water purifying systems, syrup rooms, premix units, CIP units and flash pasteurising units.
This commitment had now been extended till the edges of the currently available technology in the latest version of flash pasteurising equipment for juices aseptic filling, for sure one of the hardest challenges for a process equipment manufacturing company.
Aseptic filling holds a strategic interest for the future of IC Filling Systems because of the currently increasing attention of the rising markets (mainly Africa, Middle East and South America) on aseptic filled beverages: hence the companies’ board decided to invest technical and economical resources on the development of this process.
The tubular flash pasteurising equipment or aseptic filling - is a fully automatic juice flash pasteurizing unit, which allows the inactivation of all those micro-organisms naturally present in the product or introduced during the processing causing the fermentation and the following product spoilage.
The flash pasteurization entirely meets technical and safety requirements and at the same time minimizes any organoleptic alteration of the product by operating with the utmost precision at the temperatures required by the process for a time which is usually in function of the product typology.
The unit is supplied completely preassembled on a stainless steel circular-section skid for an easy and efficacious cleaning of the external parts too.
All the parts in contact with the product are manufactured in AISI 316 L stainless steel to be highly resistant to the effect of sanitizing agents.
The control panel air conditioning system is provided with NEMA 4X certification for the maximum IP protection. The control panel and the junction boxes are provided with sloping top to avoid dust accumulation.
The pasteurizing process is carried out through a 4- sections set of tubular heat exchangers (pre-heating before deaeration, pasteurizing, heat recovery and final cooling); tubular heat exchangers are manufactured in AISI 316 L stainless steel and thermally insulated with a special cover realized in stainless steel and rockwool (the casing in stainless steel prevent the rockwool to get in contact with humidity, chemicals, etc.).
The unit is provided with sanitary design lobes pumps ensuring a gentle treatment of the product even in case of pulps and fruit cells presence.
In case of filler stop the product is stored in an aseptic buffer tank protected by a set of aseptic double chamber valves. The integrated steam barrier of these valves enables the safe separation of both product lines via the two seat seals and the integrated function of the single-seat lifting capability permits fully automatic seat cleaning during production.
The number of seals and moving parts are reduced to a minimum to provide easy maintenance.
The process is fully automatic and controlled by PLC and 19” touchscreen for the best access to process parameters; furthermore the equipment is interfaced with the rest of the line via ETHERNET and with the manufacturer’s factory via web.
Other features of the equipment are a high automation level (including the use of ASi-bus for field control of pneumatic valves) and process control (systems can be equipped with SCADA supervision software), a strong attention to hygienic aspects to avoid any possible contamination of a such delicate product and a strong attention to the reliability of used components.
The choice made by us to use high quality components manufactured by well known international producers fully integrate our daily job philosophy and guarantee the customers an easy way to find the spare parts.
The mechanical preparation of the part to be welded is aimed to reach the maximum hygiene in the piping guaranteeing the complete drain of the plant and the absence of dead ends.
We have a unique opportunity of offering a new fully accessorised sorting machine capable of sorting 50 triggers per minute with change parts for also sorting and orienting push down pumps for liquid soap. See enclosed layout of the machine on sale.
To see photos of similar plants click HERE.
Ready to ship it is a high quality unit available at 40% discount on the full retail price of 68,000 euros ex works Bergamo Italy, on a first come first served basis.
It can be customised at extra cost for a different type of trigger or pump.
Model: TS01–1500 mm diam
“TRIGGER PUMP SORTER –FEEDER ELEVATOR SYSTEM”
Speed: 3,000 triggers per hour max ( mechanical top speed ).
Closure: Plastic screw trigger. Also included change over parts for pump dispenser
Packaging: Plastic shaped bottles.
Voltage: 380V / 50Hz / 24V.
Working direction: Clockwise
Operating height: 900 mm ± 50 mm 900 mm for bottle conveyor chain
Conveyor dimension: 100 x 100 mm
TO VIEW THE PDF DOCUMENT WITH LAYOUT OF THIS MACHINE PLEASE, CLICK HERE
BELT ELEVATOR ENF500 litres capacity made up of
REALIZATION IN SS304
CAPACITY 500LT (UNLOADING HEIGHT TO BE DEFINED)
MOTORIZATION 3P 400V 50Hz 0,18KW FIX SPEEDY ( to be defined)
ON SELF-LEVELLING FEET
MECHANICAL SORTER STM120 CCW (1500 mm diameter wheel)
MADE UP OF:
CONTAINING BAND IN SS304
SECTORS OF SELECTION WORKED BY PITS
OUTPUT HEAD WITH INSPECTION DOOR
THREEPHASE MOTORIZATION 400V 50Hz ADJUSTABLE
CONVEYOR BELT L=1000mm
ORIENTING DEVICE IN ONE POSITION
SUPPORT TO THE FRAME
TURNOVER 180° IN PE (PERSONALIZED)
1) TRIGGER BUFFER CONVEYOR BY PLASTIC CHAIN IN WHITE ACETYLENE composed by:
• ALLUMINIUM PROFILE LENGTH 2500mm
• THREEPHASE MOTORIZATION 400V 50Hz VARIABLE
• SPEEDY THROUGH INVERTER
• PHOTOCELL MAX STORAGE INSTALLED
• FIXED STAND FOR OUR SYSTEM
• ADJUSTABLE IN HIGH +/-30mm
• FRAME IN SS304
• PANELS IN SS304
• SIEMENS PLC.control
• AISI 304 stainless steel control panel.
• Equipped, as standard, with accident prevention devices according with the CE law.
If you interested in this offer, please contact Marco Solferini at +44 131 3353335 or e-mail him at firstname.lastname@example.org
Intercaps Filling Systems Ltd would like to present an entry level complete bottling system for bottle conditioned beers.
We are very excited by the response to this new entry level system that allows microbreweries to fill in a semi-automatic way bottle conditioned beer at an incredibly low budget.
See it working at the youtube link by clicking HERE
The complete filling system consist of :
- A Semi automatic bottle rinser with 4 positions
- A Semi automatic bottle gravity filler with 4 filling valves
- A Semi automatic crown corker
- A Semi automatic labeller front and back labels
If you want to find just how incredibly inexpensive this complete bottling line is, please contact
Marco Solferini at +44 131 3353335
or e-mail him at email@example.com
Exclusive Offer for a Brand New Labelling Machine with a Customised Format of Bottles Included in the Price
- 12 heads rotary labeller
- 2 self-adhesive stations for front and back label application and 1 cold glue tax strip label applicator (L-shape or I-shape on cap)
- Output of this machine is 6,000 bph
- Equipped in mechanical camme which is suitable for orientation of the bottles with bottom notch. This feature is perfect for spirit label applications that require tax strips on the cap.
The Model: ACFR-CO-G800-T12-Sa02.M25.MF1. , comes also complete with 1 set of bottle handling parts and 1 set of label handling parts.
The price for this labeller as described is Euro 85,000 ex works Italy. Prompt delivery, available for inspection near Milan.
For this and any other enquiry please contact our
Sales Manager Mr Marco Solferini
on firstname.lastname@example.org or please call on +44(01)131 335 3335 or
+1 415 835 9490 (USA) or Italy +39 035 619 0213.