Intercaps UK Filling Systems

Machinery

PET Bottle Unscramblers

Unscrambler Low Speed

Unscrambler Low SpeedThe technological leadership of unscramblers is based on numerous patents aimed at optimizing product handling
(No.S.T.– No Scuffing Technology) and at meeting very high production rates with unmatched efficiency. (Lo.Re.S.T. – Low Relative Speed Technology).
Outputs of over 50,000 bph (1.5 L) have been reached using just one unscrambler with zero bottle scuffing.

A vast range of standard machines allows the right solution to be selected for all processing needs. And we meet the toughest quality standards: the best and only “the best” for our Customers.

 

General description

Bottles slide gently on to a fixed stainless steel cone and are positioned on the circumference of the unscrambler. From here, bottles are selected by Lifters (Lift Master patent) that convey them smoothly to the upper part of the unscrambler. In this way the bottles avoid being re-scrambled and knocked about due to the high relative velocities typical of other technologies.

The fast speed unscramblers carry out this operation up to 4 times per machine cycle, allowing 4 bottles to be positioned vertically on the carousel underneath (SR patent) in the space, which, in the upper part, is normally occupied by a single bottle lying down.
The efficiency of the unscrambler is further increased by the bottle extractor systems that remove (normally without stopping the machine) any damaged bottles that are conveyed to the unscrambler.

Machines are constructed in stainless steel.

Exceptionally high construction standards guarantee a solid design for continuous three-shift use, with very little maintenance required.

   

Lift Master Patent


Lift Master Patent

The Lifters, controlled by a mechanical system, ensure that bottles are smoothly hoisted during the sorting phase, allowing profiled or unstable bottles to be processed with zero scuffing.

Loading is repeated on fast machines up to 4 times/cycle.

   
SR Patent

SR Patent

The two overlapped horizontal carousels turn at differentiated speeds.

This, together with the Lifter system enables outputs - rotation speed of the unscrambler being equal – up to 4 times greater than those obtained using traditional technology.

IC Filling Systems