Rotary Unscramblers
The technological leadership of our unscramblers is based on numerous patents aimed at optimizing product handling (N.S.T.– No Scuffing Technology) and in meeting very high production rates with unmatched efficiency.
(Lo.Re.S.T. – Low Relative Speed Technology). Outputs of up to 72,000 bph (0.5 L) have been reached using just one unscrambler with zero bottle scuffing.
A vast range of standard machines allows the right solution to be selected for all processing needs.
Bottles slide gently on to a fixed stainless steel cone and are positioned on the circumference of the unscrambler.
From here, bottles are selected by lifters that convey them smoothly to the upper part of the unscrambler. In this way the bottles avoid being re-scrambled and knocked about due to the high relative velocities typical of other technologies.
The high speed unscramblers carry out this operation up to 4 times per machine cycle, allowing 4 bottles to be positioned vertically on the carousel underneath (SR patent) in the space, which, in the upper part, is normally occupied by a single bottle lying down.
The efficiency of the unscrambler is further increased by the bottle extractor systems that remove (normally without stopping the machine) any damaged bottles that are conveyed to the unscrambler. Machines are constructed in stainless steel. Exceptionally high construction standards guarantee a solid design for continuous three-shift use, with very little maintenance required.
Bottle Orienting Devices
Identify the position, an embossed design on the bottle, a bar code or a colour and then orientate the bottle correctly before being introduced in the filler: everything becomes easy when you use these orienting devices.
We can offer both rotary and linear orienting systems.
The rotary orientor is used for medium/high productions (system of orienting disks moving by means of a “Maltese cross” or pneumatic activators) and when the bottle requires extreme orienting (i.e. 90°, 180°, 270°), this is carried out by means of brushless motors.
The object position identification is carried out through a sonar and special infrared photocells, or even by means of cameras.
This model is complete with a table top conveyor, with or without suction (vacuum conveyor) according to the particular shape and characteristics of the bottle. The machine is very solid, has a PLC and a Display for the operator control, and has a stand-alone electrical panel.
Contact IC Filling Systems…
For detailed information, contact our Sales Director Marco Solferini by calling +39 0141 162 0091 or +39 0141 74166 (Italy) +44 1865 520 083 (UK) or +1 707 236 6353 (US).
Alternatively, use the contact form below, or request a quotation.
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